Metal Card Visual Inspection Machine RD-AOI-MC2000

Presentation: Automated visual inspection system for metal card quality control.

Advantage: High-precision, high-speed parallel inspection with scalable configuration.

Application: Defect detection and classification for printed, surface, and milled metal cards.

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Overview

OVERVIEW

The RD-AOI-MC2000 is an automated visual inspection system designed for metal card quality control. It provides high-precision, high-speed parallel inspection, automatic defect detection and measurement, and scalable system configuration.

  

The system inspects and classifies metal cards by detecting defects in printed graphics, surfaces, dimensions, and anti-counterfeiting features, while also supporting operator intervention. It features an advanced imaging system, a built-in model library for rapid template switching, multiple input/output magazines for continuous production, and small-sample-set deep-learning models for rapid training.

   

OPERATION FLOW

  

FEATURES

Advanced Imaging System

Uses an advanced imaging system to meet flexible inspection requirements.

  

Model Library Function

A built-in template library enables rapid switching between inspection templates.

  

Continuous Production

Multiple input/output magazines enable continuous production without machine stoppages.

  

Small-Sample-Set Deep-Learning Models

Enables rapid modeling training using a limited number of sample images.

  

INSPECTION ITEM

    

SOFTWARE INTERFACE

     

IMAGING SYSTEM SPECIFICATION

  

MACHANICAL SPECIFICATION

Dimensions

 •   4,000(L) x 1,600(W) x 1,800(H) mm

Compressed Air

Requirement

 •   0.6-1.0 MPa

Max. Speed

 •   5,000 cards/hour

Single Batch Loading

Capacity

 •   400-800 cards

Number of Operators

 •   2

Scalable Configuration

 •   Available

Supported Metal Card

Weight

 •   10-25 g

 

Typical Client Needs

•  Metal card manufacturers requiring automated, high-speed visual inspection for quality control.

  

•  Producers needing to detect printing, surface, registration, milling, and consistency defects.

  

•  Factories looking to replace manual inspection with high-precision automated systems.

  

•  Clients requiring continuous production with multiple input/output magazines and automatic sorting.

  

•  Businesses seeking scalable inspection solutions with rapid template switching and deep-learning modeling.

Photo & Video

Features

Advanced Imaging System

Uses an advanced imaging system to meet flexible inspection requirements.

  

Model Library Function

A built-in template library enables rapid switching between inspection templates.

  

Continuous Production

Multiple input/output magazines enable continuous production without machine stoppages.

  

Small-Sample-Set Deep-Learning Models

Enables rapid modeling training using a limited number of sample images.

Specifications

Dimensions

 •   4,000(L) x 1,600(W) x 1,800(H) mm

Compressed Air

Requirement

 •   0.6-1.0 MPa

Max. Speed

 •   5,000 cards/hour

Single Batch Loading

Capacity

 •   400-800 cards

Number of Operators

 •   2

Scalable Configuration

 •   Available

Supported Metal Card

Weight

 •   10-25 g

 

Why Buy It

•  Automated Quality Control: Replaces manual inspection with high-precision, high-speed automated inspection.

  

•  Comprehensive Defect Detection: Detects printing, surface, contamination, registration, milling, consistency, and layout defects.

  

•  High Throughput: Up to 5,000 cards/hour with continuous production capability.

  

•  Advanced Imaging: 12 MP color and 2 MP monochrome cameras with 40 μm and 80 μm resolution.

  

•  Rapid Model Training: Small-sample-set deep-learning models enable quick setup for new card designs.

  

•  Scalable & Flexible: Supports customizable inspection requirements and scalable configuration.

  

•  Continuous Production: Multiple input/output magazines and automatic sorting minimize downtime.

Reference & Feedback

Still under construction. coming soon...

Service & Support

Services before Sales

 Reply your inquiry within 24 hours.

 

 Communication by email.

 

 Welcome you visiting our factory and final users in China.

 

 Help for VISA application and Invitation Letter issuing.

 

 We afford you consultation for 24 hours of 7 days in the process of sale and after service by phone or mail. We will support you for advisory opinion in purchasing, explanation in various technical problems and reliable supply in technique support.

   

Services on Purchasing

•  Communication by email.

 

•  Welcome you visiting our factory and final users in China.

 

•  Help for VISA application and Invitation Letter issuing.

   

Services after Sales

•  Online Support, 24 hours feedback once got the email.

  

•  Enough Spare Parts Preparation for you.

  

•  Engineer to customer's site for training & repairment.

  

•  Our equipments have 12 months for quality guarantee after sale. If the equipments do not work because of self cause, we will do free service and change the damaged spare parts.  

  

•  We will do life-long maintenance for all of our sold equipments. After quality guarantee period, if you can not maintain the equipments by self, we are under an obligation to go to work place and assist you to make maintenance. The cost of spare parts as well as expenses of traveling and man-hour of worker will be negotiated separately. Spare parts will be supported whether during guarantee period or not.

  

•  After have finished maintenance, our service engineer will do training for the operators in plenty of time so that operators can be ensured to independently make operation, debugging and daily plant maintenance.

FAQ

Q: What is the RD-AOI-MC2000 designed for?
A: It is an automated visual inspection system designed for metal card quality control.

Q: What defects can it detect?
A: It detects printing and graphic defects, surface and contamination defects, registration and milling defects, and consistency and layout defects.

Q: What is the maximum speed?
A: The maximum speed is 5,000 cards/hour.

Q: What is the minimum detectable defect size?
A: 0.2 x 0.2 mm for graphic inspection and 0.2 x 0.3 mm for scratch inspection.

Q: What camera types are used?
A: 12 MP color cameras for graphic inspection and 2 MP monochrome cameras for scratch inspection.

Q: What is the single batch loading capacity?
A: 400-800 cards.

Q: Does it support continuous production?
A: Yes, multiple input/output magazines enable continuous production without machine stoppages.

Q: Is the system scalable?
A: Yes, scalable configuration is available.

Q: What is the warranty period?
A: The equipment comes with a 12-month quality guarantee after sale.

Q: Do you provide on-site training and support?
A: Yes, our engineers can go to the customer's site for training and repairment. We also provide online support with 24-hour feedback.

CONTACT US