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tel: +86 21 5299 9232
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email: inquiry@rsid-solutions.com
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Metal Card CNC Engraving Machine RD-CEM400
Presentation: Dedicated CNC machining system for metal card manufacturing.
Advantage: Multi-process integration with high-precision CNC machining.
Application: Chip-cavity milling, engraving, and contour finishing for metal cards.
OVERVIEW
The RD-CEM400 is a dedicated CNC machining system designed for metal card manufacturing. It integrates multiple processes, including chip-cavity milling, engraving, chamfering, and polishing, to meet a wide range of metal card production requirements.
The machine is built on a rigid granite machine base with precision guideways and lead screws, driven by a servo system and a high-speed spindle. The CNC control system and HMI provide intuitive operation and precise control over complex machining tasks.
ADVANTAGES
• Multi-process Integration
Integrates chip-cavity milling, engraving, chamfering, and polishing on a single platform.
• Precision Machining
Provides high-precision machining for metal card manufacturing.
• Flexible Manufacturing
Compatible with a variety of metal materials and card designs.
• Optimized Workflow
Reduces inter-process transfers and simplifies the production workflow.
• Customized Processing
Supports both standard and customized metal card production.
• Optional Upgrades
Optional upgrades include a rotary axis, high-speed finishing spindle, and a CCD vision system.
Metal Card Processing Applications
MACHINE STRUCTURE & OPTIONAL CONFIGURATION
SPECIFICATIONS
|
Power Supply |
• AC 220 V, 50/60 Hz, 3-phase, 6 kW |
|
Air Supply |
• 0.6 Mpa, dry compressed air |
|
Work Area and Card Fixture |
• 400 x 400 x 100 mm; ISO 7810 ID-1 |
|
Supported Metal Card Weight |
• 10–25 g |
|
Material |
• Metal and ceramic materials |
|
Spindle |
• 40,000 rpm, 3.0 kW, φ80 mm (φ100 mm optional), tool shank: φ4.0/φ6.0/φ3.175 mm |
|
Machining Accuracy |
• Squareness: ±0.02 mm; Circularity: 0.013 mm |
|
Position Accuracy |
• Machine positioning accuracy: ≤0.005 mm, measured using a Renishaw laser system Finished-product accuracy: ±0.03 mm, depending on the fixture. |
|
Feed Rates |
• Rapid traverse: 18m/min; Maximum machining feed rate: 9m/min |
|
Control & HMI |
• Weihong bus-based CNC control system with HMI and electronic handwheel; supports NC, G-code, and ENG files |
|
Cooling & Chip Evacuation |
• Oil-cooled spindle; automatic water/air tool cooling; vacuum chip-extraction system. |
|
Dimension & Weight |
• 1,100 x 1,500 x 1,680 mm; 1,500kg |
• Metal card manufacturers requiring precise chip-cavity milling for embedded chips.
• Producers needing high-quality logo and graphic engraving on metal surfaces.
• Factories looking to integrate multiple machining processes (milling, engraving, polishing) into one machine.
• Clients requiring flexible production for both standard and custom metal card designs.
• Businesses seeking a dedicated CNC solution with optional automation like rotary axes and vision systems.
• Multi-process Integration
Integrates chip-cavity milling, engraving, chamfering, and polishing on a single platform.
• Precision Machining
Provides high-precision machining for metal card manufacturing.
• Flexible Manufacturing
Compatible with a variety of metal materials and card designs.
• Optimized Workflow
Reduces inter-process transfers and simplifies the production workflow.
• Customized Processing
Supports both standard and customized metal card production.
• Optional Upgrades
Optional upgrades include a rotary axis, high-speed finishing spindle, and a CCD vision system.
|
Power Supply |
• AC 220 V, 50/60 Hz, 3-phase, 6 kW |
|
Air Supply |
• 0.6 Mpa, dry compressed air |
|
Work Area and Card Fixture |
• 400 x 400 x 100 mm; ISO 7810 ID-1 |
|
Supported Metal Card Weight |
• 10–25 g |
|
Material |
• Metal and ceramic materials |
|
Spindle |
• 40,000 rpm, 3.0 kW, φ80 mm (φ100 mm optional), tool shank: φ4.0/φ6.0/φ3.175 mm |
|
Machining Accuracy |
• Squareness: ±0.02 mm; Circularity: 0.013 mm |
|
Position Accuracy |
• Machine positioning accuracy: ≤0.005 mm, measured using a Renishaw laser system Finished-product accuracy: ±0.03 mm, depending on the fixture. |
|
Feed Rates |
• Rapid traverse: 18m/min; Maximum machining feed rate: 9m/min |
|
Control & HMI |
• Weihong bus-based CNC control system with HMI and electronic handwheel; supports NC, G-code, and ENG files |
|
Cooling & Chip Evacuation |
• Oil-cooled spindle; automatic water/air tool cooling; vacuum chip-extraction system. |
|
Dimension & Weight |
• 1,100 x 1,500 x 1,680 mm; 1,500kg |
• Complete Process Integration: Combines chip-cavity milling, engraving, chamfering, and polishing, reducing the need for multiple machines and inter-process transfers.
• High Precision & Stability: The granite base and precision guideways ensure high machining accuracy and long-term stability.
• Flexible & Customizable: Supports a wide range of metal materials and card designs, with optional upgrades for rotary machining, high-speed finishing, and vision alignment.
• Optimized Workflow: Simplifies production by integrating multiple steps into a single, efficient workflow.
• Dedicated Metal Card Solution: Specifically designed for the unique requirements of metal card manufacturing, ensuring high-quality results.
Still under construction. coming soon...
Services before Sales
• Reply your inquiry within 24 hours.
• Communication by email.
• Welcome you visiting our factory and final users in China.
• Help for VISA application and Invitation Letter issuing.
• We afford you consultation for 24 hours of 7 days in the process of sale and after service by phone or mail. We will support you for advisory opinion in purchasing, explanation in various technical problems and reliable supply in technique support.
Services on Purchasing
• Communication by email.
• Welcome you visiting our factory and final users in China.
• Help for VISA application and Invitation Letter issuing.
Services after Sales
• Online Support, 24 hours feedback once got the email.
• Enough Spare Parts Preparation for you.
• Engineer to customer’s site for training & repairment.
• Our equipments have 12 months for quality guarantee after sale. If the equipments do not work because of self cause, we will do free service and change the damaged spare parts.
• We will do life-long maintenance for all of our sold equipments. After quality guarantee period, if you can not maintain the equipments by self, we are under an obligation to go to work place and assist you to make maintenance. The cost of spare parts as well as expenses of traveling and man-hour of worker will be negotiated separately. Spare parts will be supported whether during guarantee period or not.
• After have finished maintenance, our service engineer will do training for the operators in plenty of time so that operators can be ensured to independently make operation, debugging and daily plant maintenance.
Q: What processes can the RD-CEM400 perform?
A: It integrates chip-cavity milling, engraving, chamfering, and polishing on a single platform.
Q: What materials can it machine?
A: It is compatible with a variety of metal materials and card designs.
Q: Does it support custom card designs?
A: Yes, it supports both standard and customized metal card production.
Q: What optional upgrades are available?
A: Optional upgrades include a rotary axis, a high-speed finishing spindle, and a CCD vision system.
Q: What is the machine structure like?
A: It features a granite machine base, precision guideways, and lead screws for stability and accuracy.
Q: What is the control system?
A: It uses a CNC control system with an HMI for intuitive operation.
Q: What is the warranty period?
A: The equipment comes with a 12-month quality guarantee after sale.
Q: Do you provide on-site training and support?
A: Yes, our engineers can go to the customer's site for training and repairment. We also provide online support with 24-hour feedback.
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