Metal Card Chip Implanting Machine

Presentation: Fully automated chip implanting system for metal cards.

Advantage: High-precision, integrated chip implanting and inspection.

Application: Premium metal and rigid smart card manufacturing.

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Overview

OVERVIEW

The RD-CIM2500 is a fully integrated automated machine designed for premium metal card manufacturing. It combines module preparation, precision chip implanting, hot and cold pressing, visual inspection, and ATR/ATS performance testing in a single production system.

Equipped with PLC, servo-control, and machine-vision technologies, the machine enables high-precision, reliable production of premium metal cards and other rigid smart-card materials.

The system features a comprehensive workflow: Card Feeding, Card Orientation Detection, Module Preparation, Chip Implanting, Hot Pressing, Cold Pressing, Defect Inspection, and a QCS Station.

   

ADVANTAGES

Surface Protection

Top vacuum suction loading minimizes scratches on premium metal card surfaces

  

High Precision Chip Implanting

PLC + Servo + Vision control ensures accurate chip alignment.

  

Complete Process Integration

Module preparation, implanting, pressing and inspection in one system.

  

Inline Quality Inspection

Visual inspection and ATR/ATS testing for reliable quality control.

  

Multi-Chip Compatibility

Supports 6-pin, 8-pin, B-com and CoM modules.

  

Smart Manufacturing Ready

Supports automated loading, unloading, and production-line integration.  

   

INTELLIGENT MANUFACTURING PROCESS

A fully automated workflow from chip insertion to final inspection.

    

KEY MANUFACTURING MODULES

Precision Chip Implanting

Module preparation and precision implanting ensure reliable module placement.

   

Thermal Bonding System

Hot- and cold-pressing processes ensure stable chip bonding.

   

Intelligent Inspection System

Visual inspection and ATR/ATS testing for complete verification.

  

SPECIFICATIONS

Production Capacity

 •   2500 units/hour

Implanting Accuracy

 •   ±3 μm(X/Y), ±10 μm(Z)

Control System

 •   PLC + Servo + Vision

Card Material

 •   Metal Cards / rigid plastic cards

Supported Card

Weight/Thickness

 •   10-25 g, 0.6-1.0 mm

Chip Compatibility

 •   6-pin/8-pin/CoM/ECoM/BCoM

Testing

 •   ATR/ATS, Optional: RF Performance Testing

Power Supply

 •   380V 50/60Hz 3-phase

Compressed Air

 •   0.6 MPa

Dimensions

 •   3,300 x 1,100 x 1,900 mm

Weight

 •   3500 kg

 

Typical Client Needs

•  Manufacturers of premium metal payment cards requiring high yield and surface quality.

  

•  Smart card producers needing to integrate multiple chip types (6-pin, 8-pin, CoM, BCoM) in one line.

  

•  Factories looking to automate manual chip implanting and inspection processes.

  

•  Clients requiring inline quality control with ATR/ATS testing and automated sorting.

  

•  Businesses seeking a turnkey solution for rigid smart card assembly with minimal operator intervention.

Photo & Video

Features

Surface Protection

Top vacuum suction loading minimizes scratches on premium metal card surfaces

  

High Precision Chip Implanting

PLC + Servo + Vision control ensures accurate chip alignment.

  

Complete Process Integration

Module preparation, implanting, pressing and inspection in one system.

  

Inline Quality Inspection

Visual inspection and ATR/ATS testing for reliable quality control.

  

Multi-Chip Compatibility

Supports 6-pin, 8-pin, B-com and CoM modules.

  

Smart Manufacturing Ready

Supports automated loading, unloading, and production-line integration.  

Specifications

SPECIFICATIONS

Production Capacity

 •   2500 units/hour

Implanting Accuracy

 •   ±3 μm(X/Y), ±10 μm(Z)

Control System

 •   PLC + Servo + Vision

Card Material

 •   Metal Cards / rigid plastic cards

Supported Card

Weight/Thickness

 •   10-25 g, 0.6-1.0 mm

Chip Compatibility

 •   6-pin/8-pin/CoM/ECoM/BCoM

Testing

 •   ATR/ATS, Optional: RF Performance Testing

Power Supply

 •   380V 50/60Hz 3-phase

Compressed Air

 •   0.6 MPa

Dimensions

 •   3,300 x 1,100 x 1,900 mm

Weight

 •   3500 kg

 

Why Buy It

 Complete Process Integration: Combines module preparation, implanting, pressing, and inspection in one system, reducing floor space and handling.

 

 Superior Surface Protection: Vacuum suction loading minimizes scratches, crucial for premium metal card aesthetics.

  

 High Precision & Reliability: PLC, servo, and vision technologies ensure accurate chip alignment and stable bonding.

  

 Comprehensive Quality Control: Inline visual inspection and ATR/ATS testing ensure only compliant cards pass.

  

 Flexible Chip Support: Multi-chip compatibility allows production of various card types without hardware changes.

  

 Smart Manufacturing Ready: Supports automated loading, unloading, and production-line integration for future scalability.

Reference & Feedback

Still under construction. coming soon...

Service & Support

Services before Sales

 Reply your inquiry within 24 hours.

  

 Communication by email.

  

 Welcome you visiting our factory and final users in China.

  

 Help for VISA application and Invitation Letter issuing.

  

 We afford you consultation for 24 hours of 7 days in the process of sale and after service by phone or mail. We will support you for advisory opinion in purchasing, explanation in various technical problems and reliable supply in technique support.

   

Services on Purchasing

 Communication by email.

  

 Welcome you visiting our factory and final users in China.

 

 Help for VISA application and Invitation Letter issuing.

   

Services after Sales

 Online Support, 24 hours feedback once got the email.

  

 Enough Spare Parts Preparation for you.

  

 Engineer to customer’s site for training & repairment.

  

 Our equipments have 12 months for quality guarantee after sale. If the equipments do not work because of self cause, we will do free service and change the damaged spare parts.

  

 We will do life-long maintenance for all of our sold equipments. After quality guarantee period, if you can not maintain the equipments by self, we are under an obligation to go to work place and assist you to make maintenance. The cost of spare parts as well as expenses of traveling and man-hour of worker will be negotiated separately. Spare parts will be supported whether during guarantee period or not.

  

 After have finished maintenance, our service engineer will do training for the operators in plenty of time so that operators can be ensured to independently make operation, debugging and daily plant maintenance.

FAQ
Q: What is the production capacity of the RD-CIM2500?
A: The machine can produce up to 2500 units per hour.
   
Q: What chip types are supported?
A: It supports 6-pin, 8-pin, CoM, ECoM, and BCoM modules.
   
Q: What testing capabilities are included?
A: Standard ATR/ATS testing is included. Optional RF Performance Testing is available.
   
Q: What are the power and air requirements?
A: It requires a 380 V 50/60 Hz 3-phase power supply and 0.6 MPa compressed air.
   
Q: What is the warranty period?
A: The equipment comes with a 12-month quality guarantee after sale.
   
Q: Do you provide on-site training and support?
A: Yes, our engineers can go to the customer's site for training and repairment. We also provide online support with 24-hour feedback.
    
Q: What is the machine weight and dimensions?
A: The machine weighs 3500 kg and has dimensions of 3,300 x 1,100 x 1,900 mm.

CONTACT US