Metal Card Loading Station RD-ALD3000

Presentation: High-performance metal card loading station for automated production lines.

Advantage: Accurate, stable, and efficient card feeding with broad compatibility.

Application: Automated loading and continuous feeding of rigid cards and smart cards.

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Overview

OVERVIEW

The RD-ALD3000 is a high-performance metal card loading station, designed for automated production lines. It provides accurate, stable, and efficient card feeding. With excellent scalability and broad compatibility, the system supports various rigid cards and smart card products, helping manufacturers increase productivity, reduce labor costs, and achieve continuous automated production.

  

The station is controlled by a PLC, HMI, and servo drive system. It features a reliable vacuum pick-up system, dual-magazine switching for uninterrupted production, a removable magazine for quick card loading and easy maintenance, and a comprehensive safety interlock system. The station integrates seamlessly with existing milling and chip-embedding machines, making it an ideal retrofit solution for existing equipment.

   

KEY ADVANTAGES

Higher Yield Rate

Precise card separation and loading help reduce defect rate.

  

Stable Continuous Production

Continuous operation, stable feeding, and scratch-free card handling.

  

Seamless, Low-Cost Integration

Integrates seamlessly with existing milling and chip-embedding machines.

  

High Equipment Utilization

Broad compatibility allows the station to be used across multiple production lines.

  

Stable Operation

A robust mechanical structure provides a long service life and a low failure rate.

  

Safe and Reliable

Multiple safety features protect operators and equipment during production.

  

CORE MODULE

    

TYPICAL AUTOMATED PRODUCTION-LINE CONFIGURATION

     

SPECIFICATIONS

Power Supply

 •   220 V AC, 50-60 Hz, 3 A

Applicable Products

 •   ISO/IEC 7810 ID-1 (Custom non-standard sizes are available)

Supported Metal Card Weight

 •   4-25 g

Compatible Materials

 •   Metal, plastic, ceramic, wood, and paper

Control System

 •   PLC, HMI, and servo drive

Card Loading Capacity

 •   250 cards per cassette x 2

Cassette Capacity

 •   4

Transfer Throughput

 •   3,000 cards/hour

Card Damage Rate

 •   0.1%

Compressed Air Requirement

 •   0.6 Mpa

Dimensions (L x W x H)

 •   780 x 350 x 1,400 mm

Weight

 •   150 kg

 

Typical Client Needs

•  Manufacturers with automated production lines requiring continuous, reliable card feeding.

  

•  Factories looking to retrofit existing milling and chip-embedding machines with automated loading.

  

•  Producers handling various rigid cards and smart card products (metal, plastic, ceramic, wood, paper).

  

•  Businesses seeking to increase productivity and reduce labor costs in card production.

  

•  Clients requiring a loading solution with high equipment utilization across multiple production lines.

Photo & Video

Features

Higher Yield Rate

Precise card separation and loading help reduce defect rate.

  

Stable Continuous Production

Continuous operation, stable feeding, and scratch-free card handling.

  

Seamless, Low-Cost Integration

Integrates seamlessly with existing milling and chip-embedding machines.

  

High Equipment Utilization

Broad compatibility allows the station to be used across multiple production lines.

  

Stable Operation

A robust mechanical structure provides a long service life and a low failure rate.

  

Safe and Reliable

Multiple safety features protect operators and equipment during production.

Specifications

Power Supply

 •   220 V AC, 50-60 Hz, 3 A

Applicable Products

 •   ISO/IEC 7810 ID-1 (Custom non-standard sizes are available)

Supported Metal Card Weight

 •   4-25 g

Compatible Materials

 •   Metal, plastic, ceramic, wood, and paper

Control System

 •   PLC, HMI, and servo drive

Card Loading Capacity

 •   250 cards per cassette x 2

Cassette Capacity

 •   4

Transfer Throughput

 •   3,000 cards/hour

Card Damage Rate

 •   0.1%

Compressed Air Requirement

 •   0.6 Mpa

Dimensions (L x W x H)

 •   780 x 350 x 1,400 mm

Weight

 •   150 kg

 

Why Buy It

•  Boost Productivity: High-speed feeding (3,000 cards/hour) and continuous operation maximize output.

  

•  Reduce Labor Costs: Automated loading eliminates manual feeding, reducing operator involvement.

  

•  Protect Card Quality: Vacuum pick-up and scratch-free handling maintain premium card surface quality.

  

•  Easy Integration: Seamlessly retrofits with existing milling and chip-embedding machines, lowering upgrade costs.

  

•  High Reliability: Robust mechanical structure and comprehensive safety features ensure long-term, stable operation.

  

•  Versatile Compatibility: Supports a wide range of rigid cards and smart card products across multiple production lines.

Reference & Feedback

Still under construction. coming soon...

Service & Support

Services before Sales

 Reply your inquiry within 24 hours.

  

 Communication by email.

  

 Welcome you visiting our factory and final users in China.

  

 Help for VISA application and Invitation Letter issuing.

  

 We afford you consultation for 24 hours of 7 days in the process of sale and after service by phone or mail. We will support you for advisory opinion in purchasing, explanation in various technical problems and reliable supply in technique support.

   

Services on Purchasing

•  Online Support, 24 hours feedback once got the email.

  

•  Enough Spare Parts Preparation for you.

  

•  Engineer to customer’s site for training & repairment.

  

Services after Sales

•  Online Support, 24 hours feedback once got the email.

  

•  Enough Spare Parts Preparation for you.

  

•  Engineer to customer’s site for training & repairment.

  

•  Our equipments have 12 months for quality guarantee after sale. If the equipments do not work because of self cause, we will do free service and change the damaged spare parts.

  

•  We will do life-long maintenance for all of our sold equipments. After quality guarantee period, if you can not maintain the equipments by self, we are under an obligation to go to work place and assist you to make maintenance. The cost of spare parts as well as expenses of traveling and man-hour of worker will be negotiated separately. Spare parts will be supported whether during guarantee period or not.

  

•  After have finished maintenance, our service engineer will do training for the operators in plenty of time so that operators can be ensured to independently make operation, debugging and daily plant maintenance.

FAQ

Q: What is the RD-ALD3000 designed for?
A: It is a high-performance metal card loading station designed for automated production lines.

Q: What is the card loading capacity?
A: 250 cards per cassette x 2, with 4 cassettes total.

Q: What is the transfer throughput?
A: The transfer throughput is 3,000 cards/hour.

Q: What materials are compatible?
A: Metal, plastic, ceramic, wood, and paper cards.

Q: What is the card damage rate?
A: The card damage rate is less than 0.1%.

Q: What control system does it use?
A: It uses a PLC, HMI, and servo drive control system.

Q: Does it require compressed air?
A: Yes, it requires 0.6 MPa compressed air.

Q: Can it integrate with existing equipment?
A: Yes, it integrates seamlessly with existing milling and chip-embedding machines.

Q: What is the warranty period?
A: The equipment comes with a 12-month quality guarantee after sale.

Q: Do you provide on-site training and support?
A: Yes, our engineers can go to the customer's site for training and repairment. We also provide online support with 24-hour feedback.

CONTACT US