Full Auto Rotary Card Press Laminator RD-ARLS 5579

Presentation: Amazing & Innovative Design Auto Laminator

Advantage: Easy Operation, Durable 7x24 Concepts, Mature Tech

Application: Plastic/Smart Card, Pre-laminated Inlay Manufacturer

description1
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Overview


OVERVIEW

Thanks 20-years Know-How on card lamination machinery, this new offer Auto Rotary Lamination System focuses on laminating various plastic cards, sheet inlays & contactless cards with revolutionary innovation!
 
The system specially designed for mass production of big sheet likes 6x8/6x9/7x8 with amazing & innovative design, works in 7x24 industrial concepts!
 
All loading & unloading jobs will be operated automatically by a smart rotary system. The laminator is able to synchronize the sheets’ feeding and discharging.

The unique tech of Slight-Press Starting will reduce the chip loss rate during RFID card/ inlay pre-lamination, keep the pressure close between upper openings and bottom openings, ensure the sheets lamination in high quality. 

With 2 groups’ aluminum-alloy press platens, hydraulic-pump frequency conversion pressing, advanced PLC & temperature control modules, the machine can work well with 4 press cylinders in multistage laminating for excellent results.

The precise pressure control, well-distributed heating, less circle time & higher capacity, energy saving & environment friendly, are the features of such amazing system.
 
The tailor-made service is also available to you!

 

AVAILABLE
Plastic, IC and ID cards, Paper Ticket etc.
 
SUPPORT MATERIAL
PVC, ABS, PETG, TESLIN, Polycarbonate, Paper etc.

USERS
Manufacturers of Plastic Cards, Smart Cards, Pre-laminated Inlays 


FEATURES

•  Advanced Heating System
The aluminum-alloy press platen leads the excellent even heating transit, controlled by PLC for high precision temperature & pressure transmitting frequency converter.
 
15 heating rods in each press platen. Advanced sensor & PLC controls each press layer’s temperature precisely. The heating temperature is up to 220 ℃ with tolerance of ±1℃.
 
Quick & even heat transferring will shorten the cycle time. High efficiency, energy saving and environment friendly are also advantages.

 
•  Advanced Pressure Control System
Pressure range 0.1-18MPa, Controlling precision ±0.1 MPa, which achieved by advanced pressure sensor and PLC control system. The top-level hydraulic system will ensure the reliable & stable working.
 
•  High Pressure Accuracy & Even Temperature
In heat & cold press station, there are 4 hydraulic cylinders working together and pressures controlled by 2 motor and hydraulic pumps.
 
20 years practices authenticated that précised temperature control comes from simple temperature setting!
 


ADVANTAGES

•  Amazing & Innovative Design

Thanks for 20 years’ experience on card lamination system, as the biggest market-share players from China, we released such simple & effective rotary lamination system with auto loading & unloading system.

 
•  Leading & Outstanding Tech
The advanced pressure & temperature control system, the shortest operation route including material loading/unloading, transfer loading system, also the most effective rotary technologies in world market.
 
The compact size and floor space allows you easily machine location and installation.
 
•  Unique Design & Tech for Slight-Press Starting
Will increase the production yield and make final card lamination quality in top level.
 
•  Easy Operation and Maintenance
All system controlled by PLC and operated by touchable screen. All parameters set on HMI screen. Easy operation and maintenance are the highlights.
 
10 groups laminating parameters stored in system. Get easy operation for repeat order.

 
•  Durable 7x24 Industrial Concept
20 years experiences and numerous references will bring you the proven system and reliable services. The machine is suitable for the 7x24 mass production.
 
•  Modular Design & Flexible Tailor-made Service 
The innovative modular design and rotary loading & transportation system makes the simple structure.
 
Any layout including 6x8, 6x9 and 7x8. Custom made service for any global user!
 

SPECIFICATIONS

Platen Press Area

 •  700 mm x 550 mm (for standard model)
 •  Other dimension on request 

Max. Material Sheet Size

 •  680mm x 550 mm
 •  Please state your laminate sheet size when ordering

Support Sheet Layout

 •  3x7/3x8, 6x8, 6x9, 7x8 etc. 

Lamination Station

 •  1 hot press ,  1 cold press
 •  Heating Method: Electric heating rod
 •  Cooling Method: Cold water cycle

Opening/Daylight

 •  Regular 7, Max. ≤12 on customized demand
 •  Opening space distance: 50mm 
 •  Suggest put 10 sets laminate sheets in each opening

Run-rate/ Throughput

 •  Depends on Laminate Sheets Quantity in each opening, also Layout and
    Process Circle Time due to Different Card Type

 •  Typical rate: 10 sheets in 1 opening, total 7 openings, 25 min/circle,
    layout 6x8.  168 sheets/hour and 8,064 cards/hour.

Hydraulic Pressure

 •  Pressure Range: 0.1 MPa- 18 MPa (Max.70 tons)
 •  The adjustable precision 0.01 MPa.
 •  4 hydraulic cylinders in each press station, total 8

Control Method

 •  By PLC MITSUBISHI

Heating System

 •  Method: Separate Electric Heating Rod
 •  15 Heating Rods in each layer’s platen
 •  Heating Rod Power Consumption: 500 watts/rod

Heating Temperature

 •  Up to 220 ℃
 •  Adjustable and Precision is ±1 ℃

Cooling System

 •  Power 5 pi. Water tank in 80L 
 •  The optional request upon demand

Press Time

 •  Setting Range 0-99 minutes, adjustable

Software

 •  Programmed Parameter Setting
 •  Visual Interface(HMI)

Parameter Records

 •  10 groups Lamination Parameter /Setting could be stored in System
 •  Easy for repeat Order and Production Management

Power Supply

 •  Supply: 3 phase, 5 lines, AC 380V,50-60Hz
 •  Consumption: 60 KW (for regular model of 7x8 layout)

Net Weight

 •  Around 7,000 Kgs

Profile Dimension

 •  External Dimension 4,500 mm (L) x 3,800 mm (W) x 2,010 mm (H)
 •  Advised floor space includes for operation and maintenance.          
     6,500 mm (L) x 6,000 mm (W)  x 3,000 mm (H)

Lead Time

 •  60 working days (10 ~ 12W) 

FAT/Training Time

 •  2-3 days in supplier assembly factory



OPTIONAL PART


RECOMMENDATION LETTER

Typical Client Needs

Please kindly find the advantages below:

 •  The ideal & innovative Auto-Rotary design

 •  Supports 7 daylights (Max. to 10) 

 •  The fast cycle time brings high capacity

 •  4 hydraulic in each press station and separate electric heating rod

 •  Up to 220C heating  provides reliability to make PC cards for 6*8, 7*8 or even bigger layout

 •  Modular Design & Flexible Tailor-made Service.

Photo & Video

  
  


           

        


RECOMMENDATION LETTER



Features

FEATURES

•  Advanced Heating System
The aluminum-alloy press platen leads the excellent even heating transit, controlled by PLC for high precision temperature & pressure transmitting frequency converter.
 
15 heating rods in each press platen. Advanced sensor & PLC controls each press layer’s temperature precisely. The heating temperature is up to 220 ℃ with tolerance of ±1℃.
 
Quick & even heat transferring will shorten the cycle time. High efficiency, energy saving and environment friendly are also advantages.

 
•  Advanced Pressure Control System
Pressure range 0.1-18MPa, Controlling precision ±0.1 MPa, which achieved by advanced pressure sensor and PLC control system. The top-level hydraulic system will ensure the reliable & stable working.
 
•  High Pressure Accuracy & Even Temperature
In heat & cold press station, there are 4 hydraulic cylinders working together and pressures controlled by 2 motor and hydraulic pumps.
 
20 years practices authenticated that précised temperature control comes from simple temperature setting!
 

ADVANTAGES

•  Amazing & Innovative Design
Thanks for 20 years’ experience on card lamination system, as the biggest market-share players from China, we released such simple & effective rotary lamination system with auto loading & unloading system.

 
•  Leading & Outstanding Tech
The advanced pressure & temperature control system, the shortest operation route including material loading/unloading, transfer loading system, also the most effective rotary technologies in world market.
 
The compact size and floor space allows you easily machine location and installation.
 
•  Unique Design & Tech for Slight-Press Starting 
Will increase the production yield and make final card lamination quality in top level.
 
•  Easy Operation and Maintenance 
All system controlled by PLC and operated by touchable screen. All parameters set on HMI screen. Easy operation and maintenance are the highlights.
 
10 groups laminating parameters stored in system. Get easy operation for repeat order.

 
•  Durable 7x24 Industrial Concept
20 years experiences and numerous references will bring you the proven system and reliable services. The machine is suitable for the 7x24 mass production.
 
•  Modular Design & Flexible Tailor-made Service  
The innovative modular design and rotary loading & transportation system makes the simple structure.
 
Any layout including 6x8, 6x9 and 7x8. Custom made service for any global user!

 

Specification

Platen Press Area

 •  700 mm x 550 mm (for standard model)
 •  Other dimension on request 

Max. Material Sheet Size

 •  680mm x 550 mm
 •  Please state your laminate sheet size when ordering

Support Sheet Layout

 •  3x7/3x8, 6x8, 6x9, 7x8 etc. 

Lamination Station

 •  1 hot press ,  1 cold press
 •  Heating Method: Electric heating rod
 •  Cooling Method: Cold water cycle

Opening/Daylight

 •  Regular 7, Max. ≤12 on customized demand
 •  Opening space distance: 50mm 
 •  Suggest put 10 sets laminate sheets in each opening

Run-rate/ Throughput

 •  Depends on Laminate Sheets Quantity in each opening, also Layout and
    Process Circle Time due to Different Card Type

 •  Typical rate: 10 sheets in 1 opening, total 7 openings, 25 min/circle,
    layout 6x8.  168 sheets/hour and 8,064 cards/hour.

Hydraulic Pressure

 •  Pressure Range: 0.1 MPa- 18 MPa (Max.70 tons)
 •  The adjustable precision 0.01 MPa.
 •  4 hydraulic cylinders in each press station, total 8

Control Method

 •  By PLC MITSUBISHI

Heating System

 •  Method: Separate Electric Heating Rod
 •  15 Heating Rods in each layer’s platen
 •  Heating Rod Power Consumption: 500 watts/rod

Heating Temperature

 •  Up to 220 ℃
 •  Adjustable and Precision is ±1 ℃

Cooling System

 •  Power 5 pi. Water tank in 80L 
 •  The optional request upon demand

Press Time

 •  Setting Range 0-99 minutes, adjustable

Software

 •  Programmed Parameter Setting
 •  Visual Interface(HMI)

Parameter Records

 •  10 groups Lamination Parameter /Setting could be stored in System
 •  Easy for repeat Order and Production Management

Power Supply

 •  Supply: 3 phase, 5 lines, AC 380V,50-60Hz
 •  Consumption: 60 KW (for regular model of 7x8 layout)

Net Weight

 •  Around 7,000 Kgs

Profile Dimension

 •  External Dimension 4,500 mm (L) x 3,800 mm (W) x 2,010 mm (H)
 •  Advised floor space includes for operation and maintenance.          
     6,500 mm (L) x 6,000 mm (W)  x 3,000 mm (H)

Lead Time

 •  60 working days (10 ~ 12W) 

FAT/Training Time

 •  2-3 days in supplier assembly factory
Why Buy It

       1.  Unique & Innovative Design

Thanks for 20 years’ experience on card lamination system, as the biggest market-share players from China, we released such simple & effective rotary lamination system with outstanding designs of auto loading & unloading system
 

       2.  Leading & Outstanding Tech

The advanced pressure & temperature control system, the shortest operation route including materials loading/unloading, transfer loading system, also the most effective rotary technologies in world market. 

The compact floor space is the smallest one in market, which allows user for easily machine location, installation and maintenance
 

       3.  Proven Quality

Now the machine already used in top card player factory in US and other countries. Consult us for more details. 

20 years experiences and numerous references will bring you the proven system and reliable services. The machine is suitable for the 7x24 mass production
 

       4.  0 Concerns on Service

With our strong service after sales team over 11 engineers, can make Call & Go easily. Our local service partner will assist you on abundant spare parts and routine maintenance. All client’s help info will be response in several hours only.
 

       5.  Cost-effective Solution in Market

We deeply understand how important to provide client with cost-effective products. Based in China and over 20 year’s industry development, we can reach it!
 

       6.  Flexibility and High Output Capacity
 
       7.  Easy Operation and Maintenance

All system controlled by PLC and operated by touch screen. All operation parameters set on the screen. 10 group lamination parameters can be stored in system. Get easy operation for repeat order and production management.

8.  Please kindly find the advantages below:

 •  The ideal & innovative Auto-Rotary design

 •  Supports 7 daylights (Max. to 10) 

 •  The fast cycle time brings high capacity

 •  4 hydraulic in each press station and separate electric heating rod

 •  Up to 220C heating  provides reliability to make PC cards for 6*8, 7*8 or even bigger layout

 •  Modular Design & Flexible Tailor-made Service.     

Advantaged Location & Powerful Sense Of Mission
RSID Solutions is a professional machinery & ID solutions provider from Shanghai, a member of RealSmart Group Company founded in 2005. And Shanghai is a dynamic growing prosperity of the city, is China's largest commercial and financial center; is also the Western Pacific region important international port city. Its extensive contacts within and outside the transport, communications more developed, is attracting more and more attention to the eyes.
 
RSID Solutions aims to be a world class provider from China on cards manufacturing, application and ID solutions! Working with authorized top-level players, our global network will always be at your tailor-made service before & after sales, V.A.S as well.
 
Thanks for 15-years’ experience and numerous users’ trust, the most top players in card industry are using the machines & solutions which we highly recommended.
 
Whatever you are card & RFID manufacturer, personalization center or issuer, you will get reliable services & abundant resources here!


Strong Key Partners
Leading technical provider from China   

  •  Secure ID & E-Passport
 
  •  Banking Machine
 
  •  E-Payment System
 
  •  Rail transit AFC

☆  More than 18 years professional service experience for global customers

 


Proven By Numerous Users



Professional Team
A Common Goal: To be a world class service provider for card/RFID making machines and ID solutions; to promote & accelerate the influence of machinery & ID Solutions made in China to global Smart Cards and RFID industry.
 
Abundant skills: Bachelor or above degree, mechanics or trade related major.
 
Smooth Information Exchange
 
Spirit & Enthusiasm: experienced young team with passion are ready for any challenge and opportunity. We will reply your inquiry within 24 hours and can afford you consultation for 24 hours of 7 days in the process of sale and after service by phone or mail. We will support you for advisory opinion in purchasing, explanation in various technical problems and reliable supply in technique support.
 
Values
•  Customers are our employers, for whom we solve the problem and create more values abidingly.

•  Employees are our best wealth, for whom we continuously widen the development platform and expand the space of survival.
•  Partners are our business foundations, for whom we make more opportunities and benefit multi-win persistently.
•  Society is our survival land to which we contribute by making efforts to improve day by day, and industry development as well. 

Other Advantages

•  Adequate Supply
•  Attractive Price
•  Customized Service
•  More Than 10 Oversea Engineers Standby in 7*24 Hours 
Reference & Feedback

RECOMMENDATION LETTER

Service & Support

Services before Sales

  • Reply your inquiry within 24 hours.
  • Communication by email.
  • Welcome you visiting our factory and final users in China.
  • Help for VISA application and Invitation Letter issuing.
  • We afford you consultation for 24 hours of 7 days in the process of sale and after service by phone or mail. We will support you for advisory opinion in purchasing, explanation in various technical problems and reliable supply in technique support.


Services on Purchasing

  • Communication by email.
  • Welcome you visiting our factory and final users in China.
  • Help for VISA application and Invitation Letter issuing.

 

Services after Sales

  • Online Support, 24 hours feedback once got the email
  • Enough Spare Parts Preparation for you…
  • Engineer to customer’s site for training & repairment
  • Our equipments have 12 months for quality guarantee after sale. If the equipments do not work because of self cause, we will do free service and change the damaged spare parts.
  • We will do life-long maintenance for all of our sold equipments. After quality guarantee period, if you can not maintain the equipments by self, we are under an obligation to go to work place and assist you to make maintenance. The cost of spare parts as well as expenses of traveling and man-hour of worker will be negotiated separately. Spare parts will be supported whether during guarantee period or not.
  • After have finished maintenance, our service engineer will do training for the operators in plenty of time so that operators can be ensured to independently make operation, debugging and daily plant maintenance.
FAQ
General FAQ
Q: What are my payment options? 
A:  We accept payment by L/C, T/T, Western Union. Sorry while credit card is not available nowadays.   
 
Q: What are my shipping options?
A: Shipping via your courier account. Or shipping via our DHL, FedEx, UPS, airline account, customer is responsible for freight.

Commercial FAQ
Q: How to check the shipment status?
A: Our sales representative will provide you the tracking number once after your goods be shipped out, also our logistic personnel will follow up the transport status till you receive your cargos successfully.
 
Q: What is the warranty policy?
A: We pay full responsibility if customer found quality problem in our products.

      Warranty of machine is 1 year excluding artificial damage.
      Warranty of consumable product is be defined according to the difference of product properties, our sales representative will state it clearly before you purchase.

CONTACT US