Sheet Inlay Tester & Encoder RS-101

Presentation: Innovative design for sheet inlay auto-testing

Advantage: High Speed, Accurate, HF, Any Layout

Application: For any sheet Inlay & Contactless Card producer

description1
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Overview

OVERVIEW
RS-101 is specially designed for Pre-laminated Inlay & contactless card production, can test each transponder’s function in sheet format automatically, support any sheet inlay and most H.F RFID chips of ISO14443A/B, NFC family, ISO15693, Sony Felica etc.

 
Operator can easily & quickly tell the function to each Pre-laminated inlay or final laminated sheet before card punch. Also, can make encoding job likes change keys with sheet form in mass production!
 
RS-101 can detect the chip protocol & exact model for most chips in market; also distinguish the mixed typed chip automatically. Connects with PC, encoding includes initialization or personalization is available. Providing customized service is welcome!
 
Saving H.R cost & improving capacity is the biggest advantages. This innovation ends the old operation from Manual to Automatic way. It will be the necessary tool for every Pre-lam Inlay and card manufacturer!


SUPPORT CHIPS

•   ISO14443 A: NXP Mifare family (Ultralight, Ultralight C, Std 1K/4K, Plus series, DESFire series), Infineon SLE 66R35, Fudan FM11RF08, HuaHong SHC1104, GT4439 etc.
 
•   ISO14443 B: ST SRxx series, InsideSecure PicoPass series etc.
 
•   ISO15693: NXP ICode family likes ICode SLI, Infineon My-d family likes SRF55V02/10P, TI Tag-it series, ST LRxx series, AMIC-A9212, etc.
 
•   NFC Family: Tag1(Topaz 512), Tag2(NTag series), Tag3(Sony Felica Lite-s), Tag4(Mifare DESFire series) and Tag V (ISO15693) protocol chips
 
•   Customized chips like ISO14443 B for ID card, RFID micro-processor etc on requested.

 

FUNCTIONS
•   Transponder Function Testing(M1, M2)
Mode 1 (Chip UID fast testing). During inlay production, can find the bad soldering to chip & antenna, defective transponders. Tester can be worked in off-line or PC linked ways.
 
Chip UID fast testing the final laminated sheet before card punch. The tester can sort out the defective transponder. The operator marking them on sheet. The statistics total input and good quantity will show on tester’s displayer.
 
Mode 2 (Full chip memory testing).  UID in chip’s starting (1st) block/sector could be readable, but failed for chip encoding, since other sectors memory already destroyed during sheet lamination. In order to find the defective chip, need the full sector memory R&W testing for all chips. 
 
•   Chip Encoding Mode (M3, M4)
Mode 3 (Initialization encoding). The task likes writing Keys into each chip on sheet. Saving the working flow and time!
 
Mode 4 (Variable data encoding).  Execute the job on the final laminated sheet before card punch. With this mode, all personalization data will be transmitted from PC to cards via this machine one by one card
 
•   Optional Function & Service
Develop the customized software according to client request
Need special chips supporting the machine? Yes, we may help!
 
Remarks:
•   On encoding mode, test & find bad function’s chip in advance, then start encoding
 
•   The default chip are Mifare1K, 4K, Ultralight and ICode SLI for encoding software
 
•   Can provide API, SDK for your further personalization software’s development.
 
•   Supplier will not guarantee the variable data encoding results after sheet punch to card.

 

FEATURES
•   Fast operation speed
 
•   Accurate testing results.
 
•   Flexible configuration and well expanding performance.
 
•   Modular design, easy to customize as any layout of client.
 
•   Multi-functional. Testing, encoding, statistics, redevelopment
  
•   Will reduce physical damage to card surface if compare with regular encoding process
 
•   User friendly design.  Can press the foot-switch to, testing results will be indicated via both LED/LCD lighting on tester’s platform and PC screen of client’s side. 


SPECIFICATIONS

Support protocol

 •   ISO 14443 A, NFC, ISO14443 B (customized), ISO 15693 etc.

Available layout

 •   Customized 2x5, 3x6, 3x7, 3x8, 4x6, 4x8, 4x10, 5x5, 5x6, 6x8 etc.

Display Screen

 •   3.1 Inch OLED, 256x64 VGA, Yellow Backlighting, 16 Gray Level

Press Bottom

 •   Foot type step detector switch and Ship type power switch

Communication

 •   USB-485

Port

 •   DB9 Serial Port, Foot switch Port, USB Port

 •   One-piece Port (Built-in switch and fuse)

Functions

 •   UID and chip R&W function testing automatically, refer M1, M2.

 •   RFID Chip encoding including initialization and perso, Sector encryption
for Mifare 1K/4K, Ultralight, I-Code SLI (default model), refer M3, M4


 •   Distinguish compatible chip from genuine chip like Mifare 1K/4K

 •   Detect chip protocol and chip type automatically

 •   Distinguish the same protocol transponder whether mix other cards

 •   Setting working parameter by software configuration

 •   Updating ETMS by software

 •   Recording testing result

 •   LED and LCD show the testing result

 

Typical Client Needs
A. The machinery Function
•   Chip UID fast testing during inlay manufacturing. May find the defective bonding chips (antenna and chip bonding). For bad ones, you may rework it manually. Improve your yield. With this function, you can sort out & mark the bad function chips on sheet.  Machine can statistic total input qty and good qty.  Improve working efficiency.
 
•   Chip’s full memory Function R/W testing on prelam inlay or final card’s sheet.  May 
test all chip sectors and blocks after final sheet lamination process.  Sometimes, chip’s 


UID could be readable, but some memory was destroyed after lamination. Need to sort
 out
 & mark the bad ones before card sheet punch.  With this testing, may improve our working efficiency and card quality control.
 
•   Initialization encoding into each chip on sheet. After the final sheet lamination & before card punch, may initialize/encode the chips into the same data. The device will be connected with PC. Off course, may find the bad function’s chip during the encoding process.
 
•   The tester can find the mixed chip. If the production is for Mifare1K cards, but sometimes the mixed model chip likes Mifare Ultralight or Mifare standard 4K mixed with Mifare 1K chip during production, the tester will find them and red LED light indicated the position.
                                                   
 
B. Supported Chips
The most pop RFID chips as following in market will be worked in our machine, also we are able to help you make the customized chip testing service!


 
C. Meet Client’s Layout.
We can make the inlay tester exactly as your sheet layout. Any size, any layout 3x8,4x10,7x8…! 


 
D. General Requirements
•   Working Flow: Place laminated inlay onto tester, LED show all positions status(OK or NG), operator cross out bad positions above the red light indicated transponder
 
•   EMI Shielding Function: Machine can work properly under EMI
 
•   Light Under Working platform: Install light so that individual transponder can be saw by operator
 
•   Inspection way: On software interface, can select chip model. After selection is done, test will work properly. Regarding non-selective chip models, tester won't respond, cannot show pass.

 

Photo & Video

•  About the machine
                                         


There is the Reference Corner on the operation platform, easy to locate the testing material. Also, power port, Data port and Foot switch pedal ports are on the side of the machine.

                                            

You will see the info on the LCD screen for RFID Protocol, Chip Type,Total tested transponder numbers and good function quantity. Easy to be recognized for operator!

•  PC Screen Display linked with PC Model 

 


-  Red block indicates the bad transponder function

-  White Block shows the good transponder function

-  Each rectangle block shows each transponder of sheet inlay

-  UID data on left-upper of each transponder indication area

-  RED color indicates the bad function of transponder after testing

-  White color block indicates the good function of transponder after testing

•  Machine R&D

    

Due to RFID industry demands, inlay and contactless card manufacturer couldn’t find a solid & multifunctional Inlay Testing tools to help them to improve production efficiency and yield control.

We RSID Solutions has a mission to make one innovative solutions for global market, after the 2 years efforts with R&D guys and typical users constant investigation and communication, we are now proud to recommend you such revolutionary solution!   


Aims to design, R&D and make a top industrial level inlay tester in work card/RFID industry. The days and days none stop 10 millions’ testing run on development process, also enough tough testing jobs were implemented, which will make sure a great product! 


•  User Feedback
 
     

Many exports of inlay and card manufacturing were excited and highly praised when they found it! We are glad to share you more info about user experiences!

•  Video and Know more…
For more understanding to such exciting Sheet Inlay Tester, you may view the video here via

https://www.youtube.com/watch?v=rKufdWbu70E


 



Features

•   Fast operation speed
 
•   Accurate testing results.
 
•   Flexible configuration and well expanding performance.
 
•   Modular design, easy to customize as any layout of client.
 
•   Multi-functional. Testing, encoding, statistics, redevelopment
  
•   Will reduce physical damage to card surface if compare with regular encoding process
 
•   User friendly design.  Can press the foot-switch to, testing results will be indicated via both LED/LCD lighting on tester’s platform and PC screen of client’s side. 

 

Specification

Support protocol

 •   ISO 14443 A, NFC, ISO14443 B (customized), ISO 15693 etc.

Available layout

 •   Customized 2x5, 3x6, 3x7, 3x8, 4x6, 4x8, 4x10, 5x5, 5x6, 6x8 etc.

Display Screen

 •   3.1 Inch OLED, 256x64 VGA, Yellow Backlighting, 16 Gray Level

Press Bottom

 •   Foot type step detector switch and Ship type power switch

Communication

 •   USB-485

Port

 •   DB9 Serial Port, Foot switch Port, USB Port

 •   One-piece Port (Built-in switch and fuse)

Functions

 •   UID and chip R&W function testing automatically, refer M1, M2.

 •   RFID Chip encoding including initialization and perso, Sector encryption
for Mifare 1K/4K, Ultralight, I-Code SLI (default model), refer M3, M4


 •   Distinguish compatible chip from genuine chip like Mifare 1K/4K

 •   Detect chip protocol and chip type automatically

 •   Distinguish the same protocol transponder whether mix other cards

 •   Setting working parameter by software configuration

 •   Updating ETMS by software

 •   Recording testing result

 •   LED and LCD show the testing result

 

Why Buy It
Advantaged Location & Powerful Sense Of Mission
RSID Solutions is a professional machinery & ID solutions provider from Shanghai, a member of RealSmart Group Company founded in 2005. And Shanghai is a dynamic growing prosperity of the city, is China's largest commercial and financial center; is also the Western Pacific region important international port city. Its extensive contacts within and outside the transport, communications more developed, is attracting more and more attention to the eyes.
 
RSID Solutions aims to be a world class provider from China on cards manufacturing, application and ID solutions! Working with authorized top-level players, our global network will always be at your tailor-made service before & after sales, V.A.S as well.
 
Thanks for 15-years’ experience and numerous users’ trust, the most top players in card industry are using the machines & solutions which we highly recommended.
 
Whatever you are card & RFID manufacturer, personalization center or issuer, you will get reliable services & abundant resources here!


Strong Key Partners
Leading technical provider from China   

  •  Secure ID & E-Passport
 
  •  Banking Machine
 
  •  E-Payment System
 
  •  Rail transit AFC

☆  More than 18 years professional service experience for global customers



Proven By Numerous Users



Professional Team
A Common Goal: To be a world class service provider for card/RFID making machines and ID solutions; to promote & accelerate the influence of machinery & ID Solutions made in China to global Smart Cards and RFID industry.
 
Abundant skills: Bachelor or above degree, mechanics or trade related major.
 
Smooth Information Exchange
 
Spirit & Enthusiasm: experienced young team with passion are ready for any challenge and opportunity. We will reply your inquiry within 24 hours and can afford you consultation for 24 hours of 7 days in the process of sale and after service by phone or mail. We will support you for advisory opinion in purchasing, explanation in various technical problems and reliable supply in technique support.
 
Values
•  Customers are our employers, for whom we solve the problem and create more values abidingly.

•  Employees are our best wealth, for whom we continuously widen the development platform and expand the space of survival.
•  Partners are our business foundations, for whom we make more opportunities and benefit multi-win persistently.
•  Society is our survival land to which we contribute by making efforts to improve day by day, and industry development as well. 

Other Advantages

•  Adequate Supply
•  Attractive Price
•  Customized Service
•  More Than 10 Oversea Engineers Standby in 7*24 Hours

 

Reference & Feedback

Asia:
          


Europe:

                    


North America:



South America:
                               


Africa:




Oceania:



Special
                                

Service & Support

Services before Sales

  • Reply your inquiry within 24 hours.
  • Communication by email.
  • Welcome you visiting our factory and final users in China.
  • Help for VISA application and Invitation Letter issuing.
  • We afford you consultation for 24 hours of 7 days in the process of sale and after service by phone or mail. We will support you for advisory opinion in purchasing, explanation in various technical problems and reliable supply in technique support.


Services on Purchasing

  • Communication by email.
  • Welcome you visiting our factory and final users in China.
  • Help for VISA application and Invitation Letter issuing.

 

Services after Sales

  • Online Support, 24 hours feedback once got the email
  • Enough Spare Parts Preparation for you…
  • Engineer to customer’s site for training & repairment
  • Our equipments have 12 months for quality guarantee after sale. If the equipments do not work because of self cause, we will do free service and change the damaged spare parts.
  • We will do life-long maintenance for all of our sold equipments. After quality guarantee period, if you can not maintain the equipments by self, we are under an obligation to go to work place and assist you to make maintenance. The cost of spare parts as well as expenses of traveling and man-hour of worker will be negotiated separately. Spare parts will be supported whether during guarantee period or not.
  • After have finished maintenance, our service engineer will do training for the operators in plenty of time so that operators can be ensured to independently make operation, debugging and daily plant maintenance.
FAQ

General FAQ
Q:Who will need Sheet Inlay Tester?
A:  It’s the necessary and great testing tools for any H.F Inlay & RFID Card manufacturer. Too many person are so exciting when they found it!

Q: How’s the main function for such Tester?
A:  Can help manufacturer to detect the function of each transponder/Inlay on the sheet form. Mainly on 3 checking point on following process:

•  Find the defective bonding transponder (form of antenna & chip ). For bad ones, you may rework it manually. Improve your yield.

•  Chip UID fast testing or Chip fully R/W verification for pre-laminated sheet. With this function, you can sort out & mark the bad function chips on sheet. Machine can statistic total input qty and good qty.  Improve working efficiency.


•  Initialization encoding into each chip on sheet. After the final sheet lamination and before card punch, may initialize/encode the chips with the same data. Off course, may find the bad function’s chip during the encoding process.

Q:  What are the maximum layout sizes it can detect?
A:  Whatever 3x5,3x7,3x8,4x10,6x8,6x9,7x8 as you can image. Any layout and sized will be welcome, no limitation!
 
Q: Is each Inlay Tester customized for client?
A: Each one tester will be made exactly as your layout. Pls don’t forget to provide us several sheets for each chip built for testing run.
 
For the RFID R/W functions testing, we support the most chip models in market. If you have any customized chip, we will provide the service to develop the new tester.
  
Q: We have different sheet layout in formats of 3 x 6, 3 x 7, 3 x 8, 4 x 4, 5 x 5, 4 x 7, 6 x 7, 8 x 7 ad 8 x 6 positions. Is it possible to check these layouts with this inlay tester?
A:  Basically NO. But can be ok If each inlay’s horizontal and vertical pitch dimensions are the same, also the each layout inlay’s horizontal & vertical edges dimensions of reference corner are the same.
 
Since the most inlay sheet layout have different and specific dimension, each contactless card manufacturer has its’ own inlay sheet layout. So each inlay& contactless card producer has very limited layout. They need the size matched inlay tester.
 
For professional pre-laminated sheet inlay OEM manufacturer, yes they prefer the inlay tester can work with different sheet layout when producing different layout inlay order. At this moment, we didn’t have such flexible sized inlay tester.

Q: How this detector works?
A: Here is one brief process for your understanding:
→ Put & lay the Pre-laminates Inlay sheet onto the platform

→ Press the foot press switch pedal
→ LCD Screen displays the chip type and tested quantity
→ Scan one by one transponder/card and the bad ones will be highlighted via red LED indicator. Meanwhile the testing results will be shown on software menu of PC screen
             
→ Operator marks the defective Inlay/card by marker pen. Meanwhile, may rework the soldering for chip & antenna after the chip bonding process finished, which will improve the chip yield and make cost down!
→ Take away the tested sheet and repeat jobs.

 
Q:  On placing the layout, the reader automatically detects or we have to manually trigger it?
A: Yes! There is the foot press pedal switch. The operator can easily press the switch to start the testing job.
 
Q: This equipment shows resonance frequency or the chip UID?
A: Each chip’s UID number will be detected and shown on machine’s LCD window. Meanwhile the testing results including UID, Working Status Parameters (Task ID name, Layout, Working Model, Port No., Date, Protocol, Chip Type, Testing good qty and total qty etc.) and other system info will be displayed on linked PC screen clearly.
 
The defective chip or none functional transponder will be indicated by red block on PC, meanwhile the red LED indicator will be on at the Inlay tester platform synchronously.

Q: Which kind of RFID Protocol and Chip can be supported on this tester?
A: Protocol likes ISO 14443A or B, or 15693 or Felica or NFC, also works on some microprocessor chip(CPU) card like JCOP smart cards. Pls contact us getting the available chips type list.
In additional, we can help client to develop the new chip based sheet inlay testing. It’s case by case service.
 
Q: Which are chip types it can detect for Reading /Writing (encoding) and which are the chip types it can detect for writing (encoding)?
A: As above stated we support the most H.F chips in global market for testing. Also, our system supports the Initialization Encoding task for some H.F RFID chips like ISO 14443A Mifare1K, Mifare 4K, Mifare Ultralight and ISO 15693 ICODE SLI. It improves the production efficiency for some key writing jobs.
 
At this moment, we don’t recommend to make the personalized data encoding with our sheet inlay tester & encoder due to some reasons.
 
Q: Can we redevelop and integrate RS101 Inlay tester & encoder into our system?
A:  Yes, you can redevelopment freely!! We will provide you Software Development Kit(SDK) , API and necessary technical supports on requested!
 
You can develop the software for chip encoding by yourself. The data can be stored in online database (SQL).
 
Q: Where can I get the video to understand more about it?
A:  Yes, you can view how it works and download the video here for more understanding!
YouTube (https://www.youtube.com/watch?v=maZdwgSOdh0 )
Or Dropbox https://www.dropbox.com/s/srffue77feu7jkv/Video_20130922_inlay%20tester.mp4


Commercial FAQ
Q: Do you have sales or service partner in my area?
A: Pls kindly drop us a fast email inquiry@RSID-Solutions.com with your fully contacts, also describe your demands and the sheet layout for our quick evaluation. Our team will contact you within 24 hours and let you know which company & person you may work with. 
 
We are looking forward to having more sales partner in global Smart Card& RFID market. If you are interesting to work together, don’t hesitate to contact us sales@RSID-Solutions.com !
 
Q: How I know & get price or your sales & service partner nearby me?
A: After received your request for quotation, we will evaluate your needs and make the offer sending to you via email. If we have service partner in your country, will ask our partner contacting you shortly.
Hope you enjoy Not Only the 1st world class Inlay Tester but also the wonderful service!
 
Q: How fast can I get the machine after P.O. confirmed?
A: Regular 30 days after PO confirmed. The lead time could be longer if client needs the special request for custom chip or software functions. Let’s discuss case by case!

 
Service FAQ
Q: How can you help us in case we met problem occurred?
A: The inlay tester is a high-end industrial level machine, after the cruel 20Million tests run and advanced assembly. The breakdown rate is very limited.
We will prepare enough spare part likes Foot Press Pedal Switch, Fuse etc. when shipping for the order.
 
In case the problem happened and confirmed the reason of breakdown, we will provide you some hardware likes Main board with I/O and any replacement part. Our engineer can help you for remote analysis and figure it out. You may also send back the machine for a repair service.
 
Q: What’s your warranty term?
A: Normally 1 year after sale. We will provide the whole life maintenance and repair service.

CONTACT US